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Y3180H

一、主要技術(shù)特點(diǎn)Main technical features：
普通滾齒機(jī)，能加工直齒和斜齒圓術(shù)齒輪、蝸輪、鏈輪及短花鍵軸，適于單件、小批或成批生產(chǎn)齒輪的工廠使用。機(jī)床結(jié)構(gòu)優(yōu)良，剛性強(qiáng)，工作精度好，操作方便，調(diào)整簡(jiǎn)單。加工齒輪時(shí)，機(jī)床可按順銑或逆銑方式工作。機(jī)床帶有自動(dòng)停機(jī)機(jī)構(gòu)、安全裝置及自動(dòng)潤(rùn)滑系統(tǒng)。Ordinary gear hobbing machines are capable of processing spur and helical bevel gears, worm gears, sprockets, and short spline shafts, and are suitable for use in factories that produce gears in single, small, or bulk quantities. The machine tool has excellent structure, strong rigidity, good working accuracy, easy operation, and simple adjustment. When processing gears, the machine tool can work in either forward or reverse milling mode. The machine tool is equipped with an automatic shutdown mechanism, safety device, and automatic lubrication system.
二、滾齒機(jī)特點(diǎn)Characteristics of gear hobbing machine
（1）適用于成批，小批及單件生產(chǎn)圓柱斜齒輪和蝸輪，尚可滾切一定參數(shù)范圍的花健軸.(1) Suitable for batch, small batch, and single piece production of cylindrical helical gears and worm gears, and can also roll cut flower shaped shafts within a certain parameter range
（2）調(diào)整方便，具有自動(dòng)停車機(jī)構(gòu)(2) Easy to adjust, with automatic parking mechanism
（3）具有可靠的安全裝置以及自動(dòng)潤(rùn)滑滾齒機(jī)(gear hobbing machine)是齒輪加工機(jī)床中應(yīng)用最廣泛的一種機(jī)床，在滾齒機(jī)上可切削直齒、斜齒圓柱齒輪，還可加工蝸輪、鏈輪等。用滾刀按展成法加工直齒、斜齒和人字齒圓柱齒輪以及蝸輪的齒輪加工機(jī)床。這種機(jī)床使用特制的滾刀時(shí)也能加工花鍵和鏈輪等各種特殊齒形的工件。3) A gear hobbing machine with reliable safety devices and automatic lubrication is the most widely used machine tool in gear machining. It can cut straight and helical cylindrical gears, as well as worm gears, sprockets, etc. on the hobbing machine. A gear machining machine that uses a rolling cutter to machine spur, helical, and herringbone cylindrical gears, as well as worm gears, using the unfolding method. This machine tool can also process various special tooth shaped workpieces such as splines and sprockets when using specially designed rolling cutters.
主要技術(shù)參數(shù)Main technical parameters：

主要技術(shù)參數(shù)Main technical parameters				Y3180
最大模數(shù)	Maximum modulus			10mm
最大加工直徑Maximum machining diameter				800mm
最大加工寬度Maximum machining width				300mm
刀架最大垂直行程Maximum vertical travel of knife holder				350mm
刀架最大回轉(zhuǎn)角度Maximum rotation angle of knife holder			°	240°
滾刀軸心到工作臺(tái)面的距離Distance from the axis of the rolling cutter to the worktable				最大585 最小235Maximum 585 Minimum 235
主軸孔錐度Spindle hole taper				莫氏5號(hào)Mo's No. 5
允許安裝的最大滾刀最大直徑Maximum allowable installation of rolling cutters and maximum diameter				180
允許安裝的最大滾刀最大長(zhǎng)度Maximum allowable length for installation of rolling cutters				180
滾刀可換心軸直徑 Roller cutter with interchangeable spindle diameter				27、32。 40
滾刀最大軸向移動(dòng)量Maximum axial movement of the rolling cutter				50mm
工作臺(tái)孔直徑Workbench hole diameter				80
工作心軸座孔座錐度Work spindle seat hole taper				莫氏5號(hào)Mo's No. 5
工作臺(tái)外徑Workbench outer diameter				650
主軸轉(zhuǎn)速范圍Range of spindle speed				8級(jí)40-200r/min
軸向進(jìn)給量級(jí)數(shù)Axial feed rate series				12級(jí)0.4-4mm/r
刀架滑板快速移動(dòng)速度Quick movement speed of blade slide				不大于540mm/minNot exceeding 540mm/min
工作臺(tái)快速移動(dòng)速度Rapid movement speed of workbench				不大于500mm/minNot exceeding 500mm/min
工作臺(tái)面到外支架軸承端面的距離The distance from the workbench to the end face of the outer support bearing		最小minimum		400mm
		最大maximum		600mm
液壓泵電動(dòng)機(jī)功率、同步轉(zhuǎn)速Hydraulic pump motor power and synchronous speed				N=1.1KW,1000r/min
主電機(jī)功率及進(jìn)給量范圍Main motor power and feed range				N=5.5KW,1500r/min
機(jī)床重量Machine weight				5500KG
外形尺寸（長(zhǎng)X寬X高）Dimensions (length X width X height)				265214901870mm

裝單箱Single box loading：

序號(hào)Serial Number	名稱name	規(guī)格型號(hào)Specification and model	數(shù)量number	備注notes
1	∅22 滾刀心軸組件∅ 22 rolling cutter spindle assembly	91305	1套1 set
2	∅27滾刀心軸組件∅ 27 rolling cutter spindle assembly	91306	1套1 set	已裝到主機(jī)上Installed on the host
3	∅32滾刀心軸組件∅ 32 rolling cutter spindle assembly	91307	1套1 set
4	40滾刀心軸組件40 roller cutter spindle assembly	91312	1套1 set
5	套簡(jiǎn)扳手組件Simplified wrench component	91003(方14x14)	1套1 set
6	方頭扳手組件Square wrench component	91313(方14x14)	1套1 set
7	大爪離合器Big Claw Clutch	91320		已裝到主機(jī)上Installed on the host
8	離合器銅套Copper clutch sleeve	91201	1套1 set	已裝到主機(jī)上Installed on the host
9	主軸變速交換齒輪Main shaft variable speed exchange gear	91314(m=3,z=22)	1
10	主軸變速交換齒輪Main shaft variable speed exchange gear	91315(m=3,z=44)	1
11	分齒交換齒輪(e，f)Split tooth exchange gear (e, f)	91321(m=3z=36)	4	其中丙件已裝到主機(jī)上Installed on the host
12	分齒交換齒輪(e，f)Split tooth exchange gear (e, f)	91322(m=3z=24)	1	已裝到主機(jī)上Installed on the host
13	分齒交換齒輪(e，f)Split tooth exchange gear (e, f)	91323(m=3,z-48)	1	已裝到主機(jī)上Installed on the host
14	交換齒輪change gear	cc21-4(m=2)z=20(2件)23、24、25 26、30、32、33、34 35、36、37、40、41 43、45、46、47、48 50、52、53、55、57 58、59、60(2件)、61 62、65、67、70、71 73、75、79、80、83 85、89、90、92、95 97、98、100	1套1 set	1.除注明外其余均為1件; 2.其中 z=20、24、26、47、48、52、100 各1件已裝到主機(jī)上; 3.裝到附件箱中的共41 件 1. Unless otherwise specified, all others are 1 piece; 2. Among them, 1 piece each of z=20, 24, 26, 47, 48, 52, and 100 has been installed on the host; 3. A total of 41 items packed into the accessory box
15	蓋板cover plate	91324	1
16	工件頂尖Top quality workpiece	91325	1